Implementation of a Real-Time Pressure and Tilt Angle Monitoring System for Mast Hoisting in NOV Rapid Rig 13 Equipment

Authors

DOI:

https://doi.org/10.24054/rcta.v2i46.4115

Keywords:

mast hoisting, hydraulic cylinder, hydraulic system, real-time monitoring, hydrocarbon drilling

Abstract

This paper presents the implementation of a real-time monitoring system for mast hoisting operations in NOV Rapid Rig 13 equipment, using a distributed architecture with local data acquisition, processing, and visualization layers. The system simultaneously records hydraulic pressure and angular inclination data, enabling analysis of the dynamic behavior of hydraulic cylinders during hoisting operations. This data generated a static pressure curve to correlate pressure and inclination, representing the theoretical model of a three-stage hydraulic cylinder. This curve identified critical transitions and operational deviations, serving as the basis for defining alarm thresholds and enhancing operational oversight—empowering operators to make informed, safety-driven decisions. The results improve hoisting safety and establish a foundation for future automation and predictive maintenance strategies in hydraulic systems applied to drilling operations.

Downloads

Download data is not yet available.

References

API Recommended Practice 54, Occupational Safety and Health for Oil and Gas Well Drilling and Servicing Operations, 4th ed., 2019.

L. Gong, Y. Sun, Z. Huang, D. Ma, and D. Song, Theory and Technology of Drilling Engineering. Cham: Springer, 2023.

Independence. Equipo Investigador. Informe evento operacional Mástil Rig 50. Informe. Meta, Colombia, 2021.

Independence Drilling S.A.S., I-EN-EE-293 Izaje y Descenso de Torre Rapid Rig NOV, versión 3, 2021.

Independence Drilling S.A.S., DR-I-MN-EM-003 Desairar/Purgar Cilindros Hidráulicos de Izaje Primera Sección Mástil NOV Rapid Rig, versión 1, 2021.

W. Zhang, B. Wang, Z. Wu, F. Zhang, J. Zhang, S. Zhang, J. Zhang, J. Zhang, H. Sun, K. E. Waters, and H. Ma, “High-precision electro-hydraulic position servo system for machine tools utilizing mathematical model identification and control techniques,” Precision Engineering, vol. 96, pp. 580–595, 2024.

D. Zhou, M. He, Y. Guo, L. Liu, and C. Ma, “A review of hydraulic cylinder faults, diagnostics, and prognostics,” Alexandria Engineering Journal, vol. 77, pp. 1297–1318, 2024.

J. Zhao, Y. Wang, H. Ding, and H. Zhang, “Output feedback control of electro-hydraulic asymmetric cylinder system with disturbances rejection,” Journal of the Franklin Institute, vol. 358, no. 17, pp. 9119–9140, 2021.

W. Zhu, Y. Ge, W. Deng, L. Li, X. Liu, J. Zhang, and J. Yao, “Neural Network-Based Dual-Cylinder Synchronous Control of a Multi-Link Erection Mechanism,” Electronics, vol. 11, no. 16, Art. no. 2542, 2022.

J. Li, H. Yang, and H. Ji, “Characterization of two-cylinder parallel electro-hydraulic force/position synchronization based on RBF fuzzy neural network control,” International Journal of Fuzzy Systems, 2024.

V. Zorin, N. Min, T. Thang, and Y. Val’ko, “Análisis de la precisión del modelo de diagnóstico de la hidráulica,” Steel in Translation, vol. 53, no. 9, pp. 730–733, 2023.

C. Moreno, Memoria de cálculo NOV Rapid Rig 13. Independence Energy, Meta, Colombia, 2021.

B. Mishra and S. Maiti, “Fatigue analysis of offshore drilling derrick structures: a review and a new perspective,” Engineering Structures, vol. 31, no. 10, pp. 2146–2156, 2009.

X. Yang and H. Li, Hydraulic Systems: Control, Diagnostics, and Fault Prognostics, ASME Journal of Dynamic Systems, 2023.

National Oilwell Varco, Rapid Drilling Rig Package Manual, Rig 13, 2010.

Organization for Economic Co-operation and Development, Frascati Manual 2015: Guidelines for Collecting and Reporting Data on Research and Experimental Development. OECD Publishing, 2015.

SICK AG, TMM88B-ALC090 Inclination Sensor – Technical Data Sheet. SICK AG, Waldkirch, Germany, 2023. [Online]. Available: https://www.sick.com. [Accessed: June. 30, 2025].

Trafag AG, Datasheet 8287.74.2530 – Pressure Transmitter. Trafag AG, Switzerland, 2023. [Online]. Available: https://www.trafag.com. [Accessed: June. 30, 2025].

Delta Electronics, PLC Programmable Logic Controllers. Delta Electronics, 2023. [Online]. Available: https://www.deltaww.com. [Accessed: June. 30, 2025].

Delta Americas, DOP-100 Series HMI Overview. Delta Electronics Americas, 2023. [Online]. Available: https://www.delta-americas.com. [Accessed: June. 30, 2025].

W. Hu and Y. Jiang, "Intelligent control and optimization of hydraulic systems using reinforcement learning," Neural Computing and Applications, 2025.

C. Zhang, Y. Fan, M. Liu, and Y. Zhu, “Analysis and prediction of accidents in the lifting cylinders of quick moving and making-up drilling rigs,” Journal of Oil and Gas Technology, vol. 39, no. 2, pp. 83–88, 2017.

Published

2025-07-30

Similar Articles

1-10 of 595

You may also start an advanced similarity search for this article.

Most read articles by the same author(s)