Enfoque hardware in the loop simulation para prácticas en control de procesos industriales

Brenda Natalia Rosero Londoño; Andrés Felipe Gonzales Ordoñez; Juan Fernando Flórez Marulanda

doi:10.24054/rcta.v3iEspecial.861

Authors

Brenda Natalia Rosero Londoño Universidad del Cauca
Andrés Felipe Gonzales Ordoñez Universidad del Cauca
Juan Fernando Flórez Marulanda Universidad del Cauca

DOI:

https://doi.org/10.24054/rcta.v3iEspecial.861

Keywords:

Hardware in the Loop, Systems simulation, Control of industrial processes, Interactive tools, virtual and remote laboratories

Abstract

An approach of laboratory practices in control of industrial processes with two phases is presented:a virtual plant using Hardware in the Loop Simulation environment and the real plant. For the designingof the environment,a five-stage method is applied: plant selection, definition of requirements, selection, implementation and evaluation of the virtual plant. It is evaluated in an Amatrollevel-flow plant, designing three practicesrealizedon the real environment, the virtual one and both; evaluating the degrees of plant diagrams, instrumentation, control logic, control valve and communications. A score of 77.90% was achieved in the test conducted with the proposed approach, with a margin 10% in relation to individual practices.

Downloads

Download data is not yet available.

References

Amatrol. (2014). Installation guide for T5552 -Process Control Learning System. DB270-XE00AEN(2nd ed.). Jeffersonville.

Brinson, J. R. (2015). Learning outcome achievement in non-traditional (virtual and remote) versus traditional (hands-on) laboratories: A review of the empirical research. Computers & Education, 87, 218–237.

Caldas Flautero, O. I., Jiménez Gómez, S., Mejia Ruda, E., Avilés Sánchez, O. F., & Amaya Hurtado, D. (2013). Control system of a plant embedded in FPGA using Hardware in the loop. Dyna, 80(179), 51–59.

Chhabra, R., & Emami, M. R. (2013). A holistic concurrent design approach to robotics using hardware-in-the-loop simulation. Mechatronics, 23(3), 335–345. https://doi.org/10.1016/j.mechatronics.2013.01.010

Dai, W., Zhou, P., Zhao, D., Lu, S., & Chai, T. (2016). Hardware-in-the-loop simulation platform for supervisory control of mineral grinding process. Powder Technology, 288, 422–434. https://doi.org/10.1016/j.powtec.2015.11.032

De Souza, I. D. T., Silva, S. N., Teles, R. M., & Fernandes, M. A. C. (2014). Platform for Real-Time Simulation of Dynamic Systems and Hardware-in-the-Loop for Control Algorithms. Sensors (Basel Switzerland), 14(10), 19176–19199. https://doi.org/10.3390/s141019176

de Vasconcelos Oliveira, K., Perkusich, A., Gorgônio, K. C., Dias da Silva, L., & Martins, A. F. (2013). Using equivalence classes for testing programs for safety instrumented systems. In 2013 IEEE 18th Conference on Emerging Technologies & Factory Automation (ETFA)(pp. 1–7). Cagliari.

Dominic, S., Yannik, L., Schwung, A., & Ding, S. X. (2016). PLC-Based Real-Time Realization of Flatness-Based Feedforward Control for Industrial Compression Systems. IEEE Transactions on Industrial Electronics, 64(2), 1323–1331. https://doi.org/10.1109/TIE.2016.2612160

Galardi, E., Pugi, L., Lucchesi, N., Rindi, A., Firenze, U. Di, Industriale, I., & Marta, V. S. (2014). Hardware in the loop testing of a steam turbine bypass regulator using a TI C2000 micro-controller. In 2014 6th European Embedded Design in Education and Research Conference(EDERC)(pp. 255–259). Milano.

Gu, F., Harrison, W. S., Tilbury, D. M., & Yuan, C. (2007). Hardware-in-the-loop for manufacturing automation control: Current status and identified needs. Proceedings of the 3rd IEEE International Conference on Automation Science and Engineering, IEEE CASE 2007, 1105–1110. https://doi.org/10.1109/COASE.2007.4341787

Harrison, W. S., Tilbury, D. M., & Yuan, C. (2011). From hardware-in-the-loop to hybrid process simulation: An ontology for the implementation phase of a manufacturing system. IEEE Transactions on Automation Science and Engineering, 9(1), 96–109.

Harrison, W. S., Tilbury, D. M., & Yuan, C. (2012). From Hardware-in-the-Loop to Hybrid Process Simulation : An Ontology for the Implementation Phase of a Manufacturing System. IEEE Transactions on Automation Science and Engineering, 9(1), 96–109.

Iacob, M., & Andreescu, G. (2011). Real-time hardware-in-the-Loop test platform for thermal power plant control systems. In 2011 IEEE 9th International Symposium on Intelligent Systems and Informatics(pp. 495–500). Subotica

Iqbal, A., & Swetha, G. (2014). Hardware in Loop Simulation ECU Testing In Automotive. In International Conference on Recent Advances in Communication, VLSI & Embedded Systems(pp. 33–36). Warangal.

Keliris, A., Salehghaffari, H., Cairl, B., Krishnamurthy, P., Maniatakos, M., & Khorrami, F. (2016). Machine learning-based defense against process-aware attacks on Industrial Control Systems. In2016 IEEE International Test Conference (ITC)(pp. 1–10). Fort Worth, TX.

Khan, H. S., & Kadri, M. B. (2013). DC motor speed control by embedded PI controller with hardware-in-loop simulation. In 2013 3rd IEEE International Conference on Computer, Controland Communication (IC4)(pp. 1–4). Karachi.

Kim, M., Kang, S., Kim, W.-T., & Chun, I.-G. (2013). Human-Interactive Hardware-In-the-Loop Simulation Framework for Cyber-Physical Systems. In Second International Conference on Informatics & Applications (ICIA)(pp. 198–202).

Kufoalor, D. K. ., Richter, S., Imsland, L., Johansen, T. A., Morari, M., & Eikrem, G. O. (2014). Embedded Model Predictive Control on a PLC Using a primal-dual first-order method for a subsea separation process. In 22nd Mediterranean Conference on Control and Automation(pp. 368–373). Palermo

Kufoalor, D. K. M., Binder, B. J. T., Ferreau, H. J., Imsland, L., Johansen, T. A., & Diehl, M. (2015). Automatic deployment of industrial embedded model predictive control using qpOASES. In 2015 European Control Conference (ECC)(pp. 2601–2608). Linz.

Leguizamón, P. A. G., & Puentes, M. E. M. (2016). Información espacial, herramientas de análisis en la transformación de las coberturas vegetales. Ingeniería e Innovación, 4(2). https://doi.org/10.21897/23460466.1176

Leitner, J. (1996). Space technology transition using hardware in the loop simulation. 1996 IEEE Aerospace Applications Conference. Proceedings, 2, 303–311. https://doi.org/10.1109/AERO.1996.495985

Luo,Z., Alam, M., Hong, S. H., Ding, Y., Xu, A., & Kwon, D. (2015). A hardware-in-the-loop simulator for demand response energy management in industrial facilities. In 2015 Workshop on Modeling and Simulation of Cyber-Physical Energy Systems (MSCPES)(pp. 1–6). Seattle.

Machado, J., & Seabra, E. (2013). HiL simulation workbench for testing and validating PLC programs. In 2013 11th IEEE International Conference on Industrial Informatics (INDIN)(pp. 230–235). Bochum.

Park, S. C., & Chang, M. (2012). Hardware-in-the-loop simulation for a production system. International Journal of Production Research, 50(8), 2321–2330. https://doi.org/10.1080/00207543.2011.575097

Park, S. C., & Chang, M. (2012). Hardware-in-the-loop simulation for a production system. International Journal of Production Research, 50(8), 2321–2330. https://doi.org/10.1080/00207543.2011.575097 competency. Int. J. Sci. Res.(IJSR), 4(3), 2466–2468.

Petersen, K., Feldt, R., Mujtaba, S., & Mattsson, M. (2008). Systematic Mapping Studies in Software Engineering. 12Th International Conference on Evaluation and Assessment in Software Engineering, 17, 10. https://doi.org/10.1142/S0218194007003112

Piedbœuf, J.-C., Aghili, F., Doyon, M., Gonthier, Y., Martin, E., & Zhu, W.-H. (2001). Emulation of Space Robot Through Hardware-in-the-Loop Simulation. In 6th International Symposium on Artificial Intelligence and Robotics & Automation in Space: i-SAIRAS 2001.

Queiroz, F. P., Gama, V. A., Gomes, F. J., & Coelho, A. A. . (2010). Soluções HILS baseadas em FOSS para treinamento y supervisão em controle de processos industriais. In 2010 9th IEEE/IAS International Conference on Industry Applications -INDUSCON 2010(pp. 1–6). Sao Paulo

Rankin, D. J., & Jiang, J. (2011). A Hardware-in-the-Loop Simulation Platform for the Verification and Validation of Safety Control Systems. IEEE Transactions on Nuclear Science, 58(2), 468–478.

Rock, S. (2011). Hardware in the loop simulation of production systems dynamics. Production Engineering, 5(3), 329–337. https://doi.org/10.1007/s11740-011-0302-5

Rodríguez Ortiz, L. F., & Hurtado Tálaga, Y. E. (2012). Planta virtual BATCH con integracion empresarial en la categoria administracion de produccion. Universidad del Cauca.

Senthil Kumar, J., & Karthigai Amuta, E. (2014). Control and tracking of robotic manipulator using PID controller and hardware in Loop Simulation. In Control and tracking of robotic manipulator using PID controller and hardware in Loop Simulation(pp. 1–3). Sirvakasi.

Short, M., & Pont, M. J. (2008). Assessment of high-integrity embedded automotive control systems using hardware in the loop simulation. Journal of Systems and Software, 81(7), 1163–1183. https://doi.org/10.1016/j.jss.2007.08.026

Svensson, B., Danielsson, F., & Lennartson, B. (2012). Time-synchronised hardware-in-the-loop simulation —Applied to sheet-metal press line optimisation. Control Engineering Practice, 20(8), 792–804. https://doi.org/10.1016/j.conengprac.2012.03.019

Truong, N.-V., & Vu, D.-L. (2012). Hardware-in-the-Loop approach to the development and validation of precision induction motor servo drive using xPC Target. In 2012 Ninth International Conference on Computer Science and Software Engineering (JCSSE)(pp. 159–163). Bangkok.

Zaev, E., Tuneski, A., Babunski, D., Traijkovski, L., Nospal, A., & Rath, G. (2012). Hydro power plant povernor testing using hardware-in-the-loop simulation. In 2012 Mediterranean Conference on Embedded Computing (MECO)(pp. 271–274). Bar.