ISSN Electrónico: 2500-9338
Volumen 23-N°1
Año 2023
Págs. 211 – 225
SOCIO-FINANCIAL FUNCTIONING OF
SUGARCANE (SACCHARUM OFFICINARUM L.) PROCESSING FOR THE PRODUCTION OF PANELA: THE
CASE OF THE BELLAVISTA VILLAGE.
Robinson
García Rojas [1]
Enlace ORCID: https://orcid.org/0000-0002-0528-5151
Gelber
Rosas Patiño [2]
Enlace ORCID: https://orcid.org/0000-0003-0425-7201
Verenice
Sánchez Castillo [3]
Enlace ORCID: https://orcid.org/0000-0002-4472-6191
Fecha
de Recepción: 21 de Enero de 2023
Fecha de Aprobación: 27 de
Abril 2023
SOCIO-FINANCIAL FUNCTIONING OF
SUGARCANE (SACCHARUM OFFICINARUM L.) PROCESSING FOR THE PRODUCTION OF PANELA:
THE CASE OF THE BELLAVISTA VILLAGE.
Abstract:
The cultivation of
sugarcane for panela production has been an economic and social alternative to
diversify farm income. Thus, in the study site, this crop has been grown for
more than forty years, and there needs to be clarity on the social and financial
aspects of the sugarcane-producing farms, which could account for groups of
farms by social and financial arrangement. The paradigm that guided the
research was the analytical, empirical one, with a descriptive type of
research. As a result, it was obtained that the main determinant of the
similarity groups in the sugarcane producers' farms is the production expenses;
however, the Ebidta margin has a differential behavior by a social and
financial arrangement identified.
Keywords: farmers,
economy, panela, production, rurality.
FUNCIONAMIENTO
SOCIOFINANCIERO DEL PROCESAMIENTO DE LA CAÑA (SACCHARUM OFFICINARUM L.) PARA LA PRODUCCIÓN DE PANELA: EL CASO DE LA
VEREDA BELLAVISTA
Resumen :
El cultivo de caña para la producción de panela ha
sido una alternativa económica y social para diversificar los ingresos en los
predios. Así pues, en el lugar de estudio, este cultivo lleva más de cuarenta
años, y no se tiene claridad sobre los aspectos sociales y financieros de los
predios productores de caña, que pudieran dar cuenta grupos de fincas por
arreglo social y financiero. El paradigma que guio la pesquisa fue el empírico
analítico, con un tipo de investigación descriptiva. Como resultado, se obtuvo
que el principal determinante de los grupos de similitud en las fincas de los
paneleros son los gastos de producción; sin embargo, el margen Ebidta tiene un
comportamiento diferencial por tipo de arreglo social y financiero
identificado.
Palabras
Claves: campesinos, economía, panela, producción,
ruralidad.
FUNCIONAMENTO SOCIOFINANCEIRO DO BENEFICIAMENTO DA
CANA-DE-AÇÚCAR (SACCHARUM OFFICINARUM L.) PARA PRODUÇÃO DE AÇÚCAR MASCAVO: O
CASO DO POVOADO DE BELLAVISTA
Resumo:
O cultivo da cana para produção de rapadura tem
sido uma alternativa econômica e social para diversificar a renda nas
propriedades. Assim, no local de estudo, esta cultura existe há mais de
quarenta anos, não havendo clareza sobre os aspectos sociais e financeiros que
determinam as tipologias. O paradigma que norteou a pesquisa foi a pesquisa
empírica analítica e descritiva. Como resultado, verifica-se que os principais
determinantes dos grupos de fazendas são os custos de produção; no entanto, a
margem Ebidta tem um comportamento diferenciado por tipo de arranjo social e financeiro
identificado.
Palavras-chave: camponeses, economia, panela,
produção, ruralidade.
1. INTRODUCTION:
According to Gutiérrez-Mosquera
et al. (2018), India holds the top position in the production of
non-centrifugal sugar (NCS), followed by Colombia, which also leads in per
capita consumption with an average of 24.7 kg year^-1. Regarding sugarcane
areas, the National Agricultural Survey (ENA) (DANE, 2019) reported that there
are 205,614 hectares planted in the country, spread across 29 departments
nationwide, of which 90.1% are in the productive stage and produce 1,098,206
tons of panela annually.
As per FEDEPANELA (2019), this
crop benefits 350,000 families who operate on 69,980 estates and 18,473 panela
mills. The cultivation tasks include planting, plantation management,
harvesting, and post-harvesting and involve around 40,895,268 workdays per
year; hence, it is the second-highest activity in rural employment generation.
In this regard, Ramírez and Rodríguez (2019) specify that the juices are
obtained and processed in artisanal mills, involving 12.8% of the economically
active rural population.
Despite the significance of
this agro-industrial activity, there are constraints, such as climatic
conditions, which do not allow for 100% optimization; However, sugarcane is a
crop that adapts to various conditions. Its yield and productivity are highly
affected by excessive rainfall and prolonged drought periods (Volverás-Mambuscay
et al., 2020).
In the department of Caquetá,
the panela agro-industry represents a vital economic sector for dozens of
families who rely on it for their livelihood. However, in this territory:
....harvested
5,097 hectares with a production of 27,957 tons, which represented a
participation of 2.43% of the national production, being this the best
production report since 1990; these values are still insufficient since the
supply of this product does not compensate for the demand needs, and this leads
to the need to transfer products from various regions of the country (Ruíz,
2020, p.35).
Specifically, in the San José
del Fragua municipality, there are 868 hectares of sugarcane, and 5,432 tons of
panela are produced in the year, benefiting more than 150 households that
depend on this productive activity. While the productive issue is somewhat
clear in some areas, it is not so in yield and much less about the profits
generated by the exercise (Alcaldía de San José del Fragua, 2018).
In the specific case of the
panels of the Vereda Bellavista in the Municipality of San José del Fragua,
they are unaware of the behavior of the profitability of their productive
activity while considering it important to analyze their socio-financial
reality and identify neighbors with similar conditions and thus design
strategies to address the problems, collectively and move forward with their
crop and the generation of their finished product. Therefore, this research
aimed to characterize socio-financially the panela-producing families of the
participating village.
Characterization of production systems
Characterization is a
descriptive study built from quantitative and qualitative data to approach the
knowledge and understanding of the systems and dynamics related to an object of
interest (Surichaqui, 2022).
In the case of production
systems, these are understood as a conglomerate of technical, social, economic,
and institutional aspects that cooperate to achieve the generation of an
agricultural product (Orjuela, 2020), which subsequently, when the articulation
is achieved from the field of production to the consumer, oriented towards the
final destination, where there is economic integration of activities, we speak
of agribusiness (Castañeda et al., 2018).
Thus, to configure an
agroindustrial system, four basic situations are required: supply of inputs to
agriculture, livestock production, processing, and the market.
Institutionality
It corresponds to the
regulatory and cognitive agreements and norms defining social behavior. This
research refers to all possible formal and non-formal socio-financial
arrangements that have allowed a collective to function and maintain itself
over time (Appendini and Nuijten, 2002). In this order, the:
Formal institutions
are those that refer to written rules or duly organized structures. And
informal ones are unwritten rules that, over time, are incorporated and
assimilated by society as part of its customs (Pimienta and Suarez, 2014,
p.14).
EBITDA ratio
Earnings Before Interest,
Taxes, Depreciation, and Amortization (EBITDA), according to Universidad EAFIT
(s.f.):
It is a
financial indicator that allows the approximation of a company and can be
obtained through the income statement; it shows the adjusted profit without
taking into account interest, taxes, depreciation, and amortization; for this
reason, EBITDA allows to obtain a clear idea of the operating performance of
companies, and it is possible to compare the profitability, in itself, and
relation to other companies, how well or poorly they do in the operational area
(p. 1).
The calculation of EBITDA
is derived from the information in the Income Statement, using the formula:
EBITDA Margin = Gross Profit - Production Expenses + Depreciation Costs + Amortization
Costs. Regarding the formula above, the following should be considered:
-
The
difference between Revenues and Production Costs determines gross Profit.
-
Production
Expenses: consolidate
administrative expenses (personnel, services, among others) and sales expenses
(personnel, transportation, among others).
-
Depreciation
Costs: are transferred from
the accounting system. If they do not exist, the straight-line method is used,
as it is the most commonly applied.
-
Amortization
Costs: when present, will be
based on the information provided by the accounting system.
Regarding the indicator above,
Bonmatí (2012) has stated that:
EBITDA has
the advantage, therefore, of eliminating the bias of the financial structure,
the fiscal environment (through taxes), and 'fictitious' expenses
(amortizations). In this way, it provides a clear idea of the operational
performance of companies. It allows for a more appropriate comparison of how
well or poorly different companies or sectors perform purely operational (p.
19).
The Bellavista village is located on the slopes of the eastern mountain
range in the Amazonian Andean piedmont, the jurisdiction of the municipality of
San José del Fragua, department of Caquetá - Colombia (Corporación RECONOCER,
2009; CORDESPA, 2018). It comprises 37 rural families, of which 15 are the
population participating in the study, with sugarcane panel crops in an area of
28 hectares.
This research is based on
the analytical, empirical research paradigm since it assumes reality as a
whole, which can be studied from the fragmentation of its parts, and the result
is of interest because there is only one truth (Gutiérrez, 2014). The type of
study is descriptive since, through investigating the behavior of some variables,
the studied reality is known (Sampieri et al., 2014).
The method
Description of
the technical process of sugarcane processing for the production of panela
(sugar cane sugar)
Field visits and accompaniment were made during the milling process, from
the preparation of the complex and raw materials to the packaging of the
finished product.
For this purpose, the participant observation technique was used, with a
written and photographic recording guide, with basic statements to direct the
observations: activities developed, places, actors, roles, times, and
materials; this information was systematized and ordered chronologically in the
development of the activity.
Characterization
and socio-economic typification of sugarcane-producing households
A socio-economic questionnaire was carried out to 100% of the population
participating in the study, including questions such as planting areas, ages,
frequency of cutting, yield, pest and disease management, labor, etc. This
information was processed in Excel and Infostat, where the respective output
diagrams were generated.
Ebidta margin analysis
Through field visits, informal dialogues with the community, and to avoid
difficulties or errors in the estimates, the terminology was unified around:
bundles, loads and bundles and a checklist of activities, inputs, and labor
performed by the paneleros during the entire transformation process were
designed, accompanied by a financial questionnaire, which was verified through
on-site observation.
The following data were taken: income and production costs: raw material
costs (fuel, motor oil, plastic bags, paper bags); labor costs (cane cutting,
firewood collection, pailero, hornero, prensero, bagacero, banquero); indirect
manufacturing costs (valvulina), production expenses, transportation - crop -
complex, complex transportation - point of sale, drainage, cleaning of
infrastructure and depreciation expenses: With this information and using the
EBITDA calculation methodology, the respective EBITDA margin was calculated for
each particular case.
Description of the technical
process of sugarcane processing for the production of panela (sugar cane sugar)
Description of the technical process
of sugarcane processing for the product the preparation of the sugarcane to be
taken to the "complex" - as the place where the cane is processed is
called - usually begins on Monday and lasts until Thursday. If the quantity to
be processed is small, the family unit carries out this activity, so there is
no need to hire external labor. However, even if the amount of sugarcane is
smaller, this process takes the same 4 days as if there were a larger quantity
requiring the hiring of external personnel.
Once the
sugarcane is cut, it must be taken to the complex, as it cannot be exposed to
the sun. Stalk by stalk, they are organized and formed into bundles tied and
transported by animal-drawn carriage or on the back of a beast to the complex
facilities. The exact time it takes for this transport is still being
determined; this was estimated considering the time taken for each trip and the
number of trips made.
Activities
in the complex generally start on Thursday evening or early Friday, depending
on the number of panela bundles to be produced. When production exceeds 15
bundles, the engine is started at ten or eleven on Thursday night, and when it
is less, around one in the morning on Friday.
In the
Bellavista district, there are three complexes for sugarcane processing; one is
community-based – the infrastructure belongs to the community – and two are
private complexes – the infrastructure belongs to an individual. However, the
technology and machinery they use are similar, consisting of a diesel engine and
a mill where the sugarcane is "pressed" to produce the juice; steel
pools where the juices are collected; settling tanks where the juice is
cleaned; a cooking battery, and a molding room.
The
process consists of milling the sugarcane in the mill to extract the juices;
then, through a pipe, the juice is led to the settling tanks, where it is
cleaned. Then the sugar-rich liquid goes to the cooking battery, where there is
an oven with two large round basins, two square boilers, and a final basin
where the syrup is finished before finally going to the molding room.
Generally,
from the moment the engine is turned on until the first panela batch is
produced, it takes about 2 hours, and from then on, a new panela batch comes
out every half hour. It's worth mentioning that these times depend on the skill
and knowledge of the oven operator and the boiler operator, who play the most
significant roles in the process.
In
addition to this, the size of the basins in each complex determines the amount
of panela produced in each batch. For the complexes in the Bellavista district,
this production ranges between 120 and 130 pounds of panela, that is,
approximately one bundle of 30 bundles or slightly more.
At the end
of the process, the basins and boilers are filled with water to prevent burning
and left this way for about two days. Once they are completely cool, the
cleaning tasks of the complex are carried out.
According
to the information provided by the families, no chemical products are used in
this district to improve the presentation of the panela. Only cooking oil is
used in the leading basin to prevent it from burning due to the high
temperatures (+/- 127 °C) managed for the setting of the panela (sugar cane
sugar)
Roles in the processing of
sugarcane: the labor force in the complex
always exceeds five or six people in the roles of:
-Pailero: is the
person in charge of stirring the guarapo between the bottoms and boilers and,
at the end of the cooking process, giving the melado and then molding the
panela.
-Hornero: is in charge of supplying
the fuel to the burner and maintaining the temperature at the appropriate
levels.
-Prensero:
is in charge of introducing the canes into the mill for the extraction of the
juices.
-Bagacero: is the
one that receives the bagasse that comes out of the mill and stacks it in the
spaces destined for that purpose.
-Banquero: is the
person receives the molasses from the pailero, performs the cooling process in
the tacha, and then passes it to the molds where the panela is shaped.
Characterization and
socio-economic typification of panel households
Panelero
households comprise an average of four people, with most families consisting of
fathers, mothers, and children. The highest number of children per household is
4, and the lowest is 0. The average was 2 children, and the most frequent was
3. The average area under sugarcane cultivation per farm was 1.8 hectares, with
the highest being 3 hectares - owned by only three producers - and 0.25
hectares, the lowest.
- Frequency of sugarcane
processing for panela production
According
to CORPOICA (1999), the timing of the sugarcane harvest is determined by its
maturity level. This maturity is influenced by temperature, altitude, and
flowering. Therefore, the intervals between harvests can be shortened or
extended. Notably, the lower the altitude, the less time it takes to achieve
the required maturity level for harvesting. Sugarcane can be harvested
uniformly—cutting all at once—or selectively, cutting only the stalks that are
ready. In this case study, it was identified that harvesting is done
selectively. The frequency of this method was one of the most diverse practices
observed among the properties. Some producers were uncertain about their
harvest frequency, claiming they rely on intuition, cutting "when the cane
is about to be wasted" (p. 61).
CORPOICA (2000) states that one of the advantages of selective sugarcane
harvesting is that "it is a suitable system for small areas where the
farmer uses sugarcane merely for subsistence" (p.59). However, even though
the farmers in this study have small planting extensions, the production is for
more than self-consumption but also surplus sales. They argue that with this
technique, there's less cane to process and, thus, less molasses output. It is
because the spacing between their crops is very narrow, allowing less light penetration
and non-continuous shoot germination. It makes the effort seem unrewarded, as
operational costs are higher while production is lower.
Despite these perceived disadvantages, the farmers don't risk uniform
harvesting. Since the areas are small, the first batch harvested wouldn't reach
maturity by the end of all harvests, meaning they wouldn't have sugarcane ready
for processing. Technically, the ideal harvest time is when the sugarcane shows
maturity symptoms like a change in internode color, reduced distance between
them, decreased leaf count, and a chlorotic appearance. However, these factors
are highly variable among the individuals in a batch. Therefore, when the
"panelero" mentions they decide "by eye" "when it's
about to go to waste," they're referring to these symptoms present in most
of their sugarcane stalks. Due to the narrow spacing, light distribution at the
stalk base is unequal, leading to uneven maturation and affecting molasses'
quality and output (CORPOICA, 2000).
By analyzing harvest frequency concerning the crop's age, there was a
direct relationship. Older crops had shorter intervals between harvests,
meaning older crops produced molasses more frequently—although not necessarily
at a higher yield. This frequency is closely related to the sugarcane hectares
on each property. Larger areas result in more consistent harvesting.
Reviewing statistics of sugarcane areas planted in the Caquetá department
in 1998, there were 3,960 hectares with a yield of 5.4 tons per hectare per
year (ICA, 2011). By 2014, the area had increased to 5,445 hectares but had a
reduced yield of 4.20 tons per hectare (MINAGRICULTURA, 2014). In 2019, 5,271
hectares were planted, but only 4,746 were harvested, yielding 5.27 tons per
hectare, making it the fifth lowest in the country (MINAGRICULTURA, 2019).
From the above, sugarcane cultivation areas in the department have
declined in the past five years, along with harvested areas and production
yield. These cultivation areas are owned by small farmers, usually at most 3
hectares. Since 2014, no new plantings have been reported, suggesting current
crops are at least seven years old, consistent with most properties in this
study case processing for panela production.
- Panela production performance
about cutting and processing frequency
Panela production perforIn line with the above, it was analyzed whether
cutting frequencies could become a determining factor when obtaining more or
less panela production per year; however, no significant correlation values
were found between these variables. For instance, property #1 has the highest
yield in ton.ha.year, among all the properties, with a value of 3.9
ton.ha.year, whereas the yield of property #11 was the lowest at 0.6
ton.ha.year. Nonetheless, both properties have similar cutting frequencies—30
and 60 days, respectively. Later, it was examined if the yield in ton.ha.year
was related to the age of the crops, and no relationship was found either.
Similarly, there is a relationship between production frequency and
bundles of panela produced per grinding. One would expect that plantations
harvested with a longer maturity would have a higher yield; alternatively,
those similar in area and cutting interval would also have similar production.
However, as seen in Table 1, plots 8 and 14 cut sugarcane and produce panela every
60 days, yet, their yield differs considerably. Plot 8 produces 6 bundles of
panela, whereas plot 14 produces 12 bundles, having the same cultivated area.
Properties 1 and 7 have a high cutting and processing frequency—every 15
days—though with different areas, 1.5 hectares and 1, respectively, they have
the same production regarding the total number of bundles generated (Table 1).
This scenario suggests that what determines the yield in panela tons per
hectare is neither the crop's age nor the area itself nor the production
frequency. Moreover, it can't be attributed to low or high yields in processing
as correlating sugarcane loads per grinding and produced panela bundles; 80% of
the study properties show a 3:1 ratio. In comparison, 15% have a 4:1 ratio, and
only 5% have a 2:1 ratio.
Returning to the data from ICA (2011), MINAGRICULTURA (2014), and
MINAGRICULTURA (2019), presented in the previous paragraph, regarding the yield
in ton.ha.year, it is evident that this variable, in the study properties, is
below the departmental average. Moreover, this yield doesn't show a significant
relationship with cutting frequency or crop age, as seen in Table 1. Hence,
cutting frequency wouldn't be a determining or significantly impacting factor
in this result.
Therefore, the yield of panela in tons per hectare per year would be
determined more by the crop's agronomic conditions than by age, cutting
frequency, or the relationship between sugarcane loads and the amount of panela
obtained. It is confirmed in the case of farms #4 and #14, with 1 hectare of
established sugarcane, cutting frequencies of 120 and 60 days, respectively.
They had nearly the same number of sugarcane loads to process, and the yield in
tons per grinding was equal to 0.72. However, the difference in ton.ha.year
yield is significant, with farm #14, the one with lower performance, doubling
farm #4 (Table 1).
While cutting frequency and crop age are not strong determinants of
ton.ha.year production yield, they do influence the variables of the finished
product. Following Mosquera et al. (2007), product variables directly affect
its quality or presentation. The number of cuts in a plot determines the
quality of the panela produced; an older crop, i.e., with more than five cuts,
will produce finished products with issues, especially with color.
Another factor affecting panela production yield beyond the cutting
method is the identification of maturity, which, as mentioned, is done by eye
without using technical measures such as estimating upper and lower Brix
degrees. Both immature and overripe canes, which contain a high amount of
reducing sugars that damage the grade of the panela, make it to the processing
site. It also complicates juice management and lowers yields (CORPOICA, 2000)
Table 1. Production of panela according to crop age and
frequency of cutting
Property # |
Area in Cane (Has) |
Crop Age (Years) |
Production Frequency (Days) |
Tons in milling |
Tons / Hectare per year. |
1 |
1,5 |
5 |
15 |
0,16 |
3,9 |
2 |
1 |
2 |
180 |
0,36 |
0,7 |
3 |
1,5 |
9 |
30 |
0,2 |
2,4 |
4 |
1 |
5 |
120 |
0,72 |
2,2 |
5 |
3 |
30 |
20 |
0,18 |
3,3 |
6 |
3 |
15 |
30 |
0,16 |
1,9 |
7 |
3 |
30 |
15 |
0,08 |
1,9 |
8 |
1 |
7 |
60 |
0,36 |
2,2 |
9 |
6 |
40 |
20 |
0,15 |
2,7 |
10 |
0,25 |
7 |
180 |
0,96 |
1,9 |
11 |
2,5 |
10 |
60 |
0,096 |
0,6 |
12 |
1 |
4 |
60 |
0,36 |
2,2 |
13 |
1 |
15 |
30 |
0,18 |
2,2 |
14 |
1 |
10 |
60 |
0,72 |
4,4 |
15 |
1 |
8 |
100 |
0,6 |
2,2 |
Source: own elaboration
Although
the cutting and production frequencies vary considerably across the board, when
calculating the annual yield in tons per hectare, it tends to stabilize at 2
ton.ha.year. There are outliers, such as plot #14 and plot #1 which reported 4
tons.ha.year, and the ones with the lowest yields, in this case, plots #11 and
#2, which reported 0.7 and 0.6 tons.ha.year, respectively. This yield is
significantly below the average for the Caquetá department, which, according to
ICA (2017), ranges between 4 and 5 tons.ha.year.
It's worth noting that while the cutting frequency doesn't show a
significant difference in the number of sugarcane loads obtained per cut, at an
annual level, there were notable differences. In periods with longer intervals
between cuts, a lesser quantity of sugarcane is utilized. It is because an
extended duration results in a significant percentage of stalks exceeding their
optimal maturity, reaching Brix degrees higher than 1. When processing occurs
under these conditions, there are anticipated challenges in achieving the ideal
texture and color for the final product (Mosquera et al., 2007)
-Costs
associated with the transformation process
Among the
costs associated with transformation processes, those generated by the
following activities were characterized: the preparation and cutting of the
sugarcane, its transportation from the field to the complex, the setup of the
complex, operations within the complex, "trenaje" (a specific
processing stage), packaging, and finally, the transportation of the panela to
the sales location.
Considering that, in the studied fields, the areas designated for
sugarcane cultivation range between 1 and 3 hectares—with a minimum of 0.25
hectares and a maximum of 3 hectares, cases which occur only on two fields—the
number of daily wages utilized per field for each of the specific
transformation activities are found to be similar.
In this context, for the preparation of raw materials, panela-producing
households invest between 3 and 4 daily wages for $35,000 per day. Similarly,
for the transportation of sugarcane from the fields to the processing complex,
the average is around 3.5 daily wages, with the cost being lower for fields
where the complex is located. This cost relationship aligns with reports from
the interior of the country, specifically in Villeta, where the number of daily
wages for sugarcane cutting is similar to those used for lifting and
transportation—counting both person-hours and hours using mule
transportation—and stacking the sugarcane. In this case, the ratio per hectare
is 38 daily wages for cutting and 37 for lifting and transportation (SIPA,
2018).
The "trenaje" cost, which depends on the number of bundles
processed, varies based on whether the sugarcane is processed in a specific
panela complex or a community one or if certain materials required for
processing are brought in. Thus, some fields pay $5,000 for "trenaje"
per bundle of produced panela, while others reported costs up to $14,000.
Additionally, during processing in the complex, one must pay for the labor of
the "pailero," the "hornero," the "prencero," the
"bagacero," and the "banquero," with the first three
charging $6,000 per bundle and the latter two $4,000 per bundle.
It follows that out of the $1,468 per kilogram, which on average a
sugarcane farmer must pay for the transformation process of sugarcane into
panela, including its sales and marketing costs, 30% goes to transformation
costs, encompassing exclusively the milling work in the complex. Next are
sugarcane preparation costs, such as cutting and load organization at 23%, and
closely following are the transportation costs of this raw material to the
manufacturing site. Other costs like "trenaje" complex setup and
marketing make up 9%.
According to DANE (2017), in the department of Antioquia, the highest
post-harvest costs for panela are labor, accounting for 55.18%, followed by
other expenses at 31.14%, inputs at 13.00%, and transportation at 0.68%
respectively. If one narrows down to only processing costs for analysis, the highest
costs are again in labor (SIPA, 2018). It aligns with the findings in the study
farms, where only 9% of processing costs are related to warehousing and
packaging issues for marketing. At the same time, activities like sugarcane
preparation, complex setup, sugarcane transportation to the complex,
transformation, and "trenaje" are costs generated by labor payment.
Thus, whether processing in a community or private complex, the panela
production costs in the study area are quite high, hovering around 30%. This
leads to a low level of competitiveness in the agro-industrial exercise. This
situation is similar across the country where cultivation areas are less than 5
hectares, as the processing infrastructure could be more efficient, and the
economic conditions of producers are low, preventing them from accessing
investment loans. Furthermore, there are weak organizational and associative
processes, causing many farmers not to view panela as a significant economic
activity for their income (Mojica & Paredes, 2004).
-Involvement of Family and Hired
Labor in the Process
During the
transformation process, both family and hired labor are utilized. On average,
53% of the labor is hired, and 46% is from the family. In 6 out of the 15
households, the participation of family labor in processing activities exceeds
that of hired labor, with two fields where family labor accounts for 100% of
the workforce. Similarly, hired labor surpasses family labor in 9 households,
and in two fields, the hired labor comprises almost 100%. According to FAO
(2004), this situation demonstrates how panela production becomes a strategy
for income diversification in rural areas.
Kinship ties, neighborly relations, and identities among local actors,
which allow for essential monetary and non-monetary exchanges facilitating the
movement of labor, land, and capital, are a key element for the survival of the
family unit and the economic and social stability at the local and regional
levels (FAO, 2004, p.25).
Types of households identified
Type of complex in which they process: In
the village, there are four panela complexes for transforming sugarcane into
panela. One is communal and was donated by USAID, while the other three are
private, owned by panela-producing peasants. These owners allow their neighbors
to use their infrastructure for processing. In return for this activity, the
raw material owners must pay the complex owner a "trenaje" fee. In
line with this, FAO (2004) suggests that, in Colombia, in the case of small
sugarcane-producing units for panela, it is common to rent mills or, failing
that, to arrange milling in partnership and/or sharecropping, as well as the
high employment of family labor and the hiring of temporary workers for milling
tasks.
In
this context, three types of processing were identified: communal, private, and
own. "Own" refers to situations where the sugarcane owner is also the
complex's owner, where they process their raw material.
Of
the fifteen properties studied, it was found that 6 producers process in the
communal complex, 7 in private complexes, and 2 in their complexes. It should
be noted that although three private complexes exist, one of these properties
does not have established sugarcane. Thus, it is only used for renting to other
peasants in the village.
Relation
of the participation of family and hired labor in the process:
Concerning the participation of family labor (MOF) and hired labor (MOC), the
situation is very heterogeneous. In some properties, MOF predominates, while in
others, MOC does, so it's also not a variable that determines the constitution
of the types of socio-financial arrangements.
-Transformation Costs: The
transformation cost per kg of produced panela, though it varies significantly
from one property to another, with minimums of $880 and maximums of $1996/kg of
panela produced, is one of the main determinants of similarity groups, along
with the types of processing. These figures align with the statements made by
the commercial director of Fedepanela, Carlos Guerrero, who indicated that the
production costs of panela depend on the region, but the average stands at two
thousand pesos (Salazar, 2019). However, what Salazar mentions considers the
entire process: establishment, maintenance, harvest, and post-harvest.
Meanwhile, the costs assessed in the current study only concerned the
post-harvest phase, which would undoubtedly place them above this national
average.
Given this, through cluster
analysis with a cophenetic correlation of 0.602, 5 similarity groups were
identified, which we termed socio-financial arrangements. These were determined
by variables related to transformation costs, and the percentage relationship
between family labor determined 2 groups and hired labor employed (Figure 1):
Type
1. Community
socio-financial arrangement -high transformation costs-: In this type of
arrangement, there are 5-panel producers, which are the ones that appear in the
box in blue spacing. In this group are located, underlined in red, the
producers of rank 3, which are those whose transformation costs are in the
range of $1,608 and $1,650, and those without underlining, are producers of
rank 4, which correspond to a transformation cost above $1,650. These 5
producers are then those who have the highest costs of transformation/ kg of
panela obtained, between $1500 and $2000, respectively; at the same time, they
have the lowest drainage than all the others, being this a canon of
$5,000/bundle of panela generated. In this type of arrangement, the cane owner
places the materials to be processed, and they are also in charge of the
preparation of the complex and its readiness, both at the beginning and end.
Figure 1. Types of socio-financial
arrangements of panel households
Source: own elaboration
Type 2. Private Socio-financial
Arrangement - Medium Transformation Costs: This pertains to those properties (4
in this case - highlighted in a green dashed box) that process in private
complexes, and their processing costs range between $1,200/kg and $1,400/kg of
produced panela. In this scenario, producers carry out the processing labor in
the rented complex, but the lessor provides all the materials.
Type 3. Own Socio-financial
Arrangement - Low Transformation Costs: This arrangement includes 2 producers
who own their infrastructure and process on the same property; their production
costs are below $1,100 - highlighted in a yellow dashed box. In this case, the
variable that determined the group's similarity was again the processing cost,
and the type of labor used was also irrelevant.
Type 4. Socio-financial
Arrangement with High Participation of Family Labor: In this kind of
arrangement, the group's similarity is determined by the labor variable,
regardless of the production cost range. The 2 producers in this group -
outlined in a black dotted box - fall within the second and third cost ranges,
respectively; one processes in a community complex, the other in a private one.
They are the only two cases where family labor exceeds 95%.
Type 5. Socio-financial
Arrangement with High Participation of Hired Labor: This arrangement comprises
two properties – without any specific highlight - that process in private complexes
with processing costs ranging between $1,411 and $1,425. They are characterized
by the fact that the hired labor employed in their operation exceeds 95%.
As
established in the theoretical section, the EBITDA margin allows the evaluation
of the business's operational results without considering additional outlays.
In other words, it provides an x-ray of the purely structural conditions of
production. However, for this specific analysis, it is crucial to mention that
the cost structure does not consider the main raw material of panela,
sugarcane. It is because the consulted stakeholders do not keep records of
their investments, nor do they quantify their labor (in economic terms).
Additionally, being a traditional crop, historical records could be more
useful. Therefore, to avoid biases in the information analysis, one must
consider that the EBITDA indicators described in the following tables also
encompass the value of sugarcane, which is not accounted for in the production
costs.
While the
above is a limitation regarding handling financial data, its impact is
mitigated since it's widespread. All the consulted stakeholders operate under
the same conditions, meaning that the indicators can be compared since they all
have the same constraints. While this scenario could be better, it exemplifies
the informality encompassing the primary sectors of the region, especially in
the types of arrangements studied, where tradition and custom are far from an
economic culture.
- Relationship between Ebitda
margin and type of socio-financial arrangement
Table 2. Relationship
between producer Ebitda Margin and type of socio-financial arrangement
Nº |
EBITDA margin |
Type of socio-financial arrangement |
1 |
71% |
Type 2.
Private socio-financial arrangement - medium transformation costs. |
2 |
56% |
Type 1. Community
socio-financial arrangement - high transformation costs. |
3 |
66% |
Type 1.
Community socio-financial arrangement - high transformation costs. |
4 |
70% |
Type 5.
Socio-financial arrangement with high participation of hired labor. |
5 |
61% |
Type 3. Own financial
partner arrangement - low transformation costs. |
6 |
50% |
Type 1.
Community socio-financial arrangement - high transformation costs. |
7 |
54% |
Type 1.
Community socio-financial arrangement - high transformation costs. |
8 |
62% |
Type 4.
Socio-financial arrangement with high family labor participation. |
9 |
61% |
Type 3. Own
financial partner arrangement - low transformation costs. |
10 |
68% |
Type 2.
Private socio-financial arrangement - medium transformation costs. |
11 |
53% |
Type 4.
Socio-financial arrangement with high family labor participation. |
12 |
63% |
Type 2.
Private socio-financial arrangement - medium transformation costs. |
13 |
54% |
Type 2.
Private socio-financial arrangement - medium transformation costs. |
14 |
77% |
Type 2.
Private socio-financial arrangement - medium transformation costs. |
15 |
64% |
Type 5.
Socio-financial arrangement with high participation of hired labor. |
Source:
own elaboration
However, as mentioned in the initial considerations of this section, on
this EBITDA index, it is necessary to consider the non-expenditure for raw
materials, a situation that could generate variations on the results, allowing,
in future years, to have more clarity on the operating conditions of the
sector. Notwithstanding the above, it is imperative to highlight that all the
results are above 50%, that is to say, that, operationally, the profits are
attractive, at least from the indicators.
5.
In most cases, Panela
production complements the incomes of the families in the study rather than
being a productive activity that allows families to live solely from it. The
transportation costs of the sugarcane to the complex and from the complex to
the sales point significantly consume the potential profits that could be
gained from the process.
The yield in the ton.ha.year is
not determined by the cutting frequency or the age of the crop. It is defined
by how the sugarcane is cut and the proper selection of the stems.
Regarding the financial
evaluation of the arrangements conducted through the EBITDA margin, it's
essential to emphasize that the raw material's costs were not subtracted since
such information is unavailable among the producers. They employ artisanal
methods, making obtaining data for this purpose impossible. Therefore, the
results account for a benefit without this deduction. As mentioned in the text,
since everyone shares the same bias, it's possible to establish comparisons and
analyses based on their data. For instance, all are above 50%, indicating a
positive operational activity that has likely sustained the production
tradition.
However, when comparing the
obtained indicators, no relationship was found between the EBITDA margin and
the type of arrangement. It means the latter doesn't condition the operational
results of panela production in the analyzed territory. On the contrary, the
results are scattered and lack any behavioral pattern.
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[1] Magister en Sistemas Sostenibles de
Producción. Universidad
de la Amazonia. Colombia. Contacto: rob.garcia@udla.edu.co
[2] Doctor en Ciencias Agrarias. Docente e Investigador de
Universidad de la Amazonia. Colombia. Contacto: g.rosas@udla.edu.co
[3] Doctora
en Antropología. Docente e Investigadora de la Universidad de la Amazonia.
Colombia. Contacto: ve.sanchez@udla.edu.co